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ICON系列公铁两用高空作业车工业设计
The dual-use high-altitude working vehicle of ICON series
产品 交通工具 15074 0 2019-01-14
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作品简述
一、ICON系列公铁两用高空作业车由中车四方车辆有限公司研制,是工程系列公铁两用车的基本车型。主要用于轨道接触网的施工、检修及维护作业,也可铁路或公路上进行信号灯安装,隧道清洗等需要进行高空作业的场合。 项目共获得专利33件,其中发明专利4件;实用新型专利29件,制定企业标准3项。 二、设计亮点: 1、ICON系列高空作业公路铁路两用车属中国国内首创车型,现已通过欧洲CE认证。 2、整车共分为五大系统分别为:公路行驶系统、铁路行驶系统、高空作业系统、电气控制系统及液压控制系统。 (1)公路行驶系统负责车辆在公路上的行驶与标准的卡车行驶类似,同时为其它各个系统提供动力及安装载体。 (2)铁路行驶系统负责公路铁路的转换及铁路上的安全运行。分为前后两部分,前部分为摆臂式结构无动力输出,仅起导向作用。后导向为连杆框架结构,由液压马达通过变速箱将动力输出到导向轮上,为铁路行驶提供动力。 (3)高空作业系统为工程作业部分,为伸缩臂加折叠臂式的混合结构,为保证作业的平稳性及安全性采用了电比例控制并加装了平衡阀及液压锁。高空作业机构上的作业平台可控制高空作业部分的各种动作如起升、下降、旋转,还可进行铁路运行及发动机的控制。控制铁路运行时作业平台与驾驶室之间具备互锁功能。另外,高空作业部分配有手动及电动的应急装置以保证车辆失去动力时作业人员安全返回地面。 (4)电气控制系统采用DC24V蓄电池集中供电方式。车辆电气系统有4个不同的电控箱,它们通过冗余CAN总线通讯。 (5)液压控制系统由闭式回路及开式回路两大回路组成。闭式回路主要控制铁路行走,由变量泵(主泵)及变量马达组成;开式回路主要控制导向的收放,前后车桥的锁紧以及高空作业的操作同时也包括了应急功能。 三、鲜明视觉效果 整车线条刚柔并济,司机室、上装主色及导向机构采用警示色信号黄,底架采用墨黑色,色彩分明;选用色彩追求协调统一、简洁大方。
用户价值
(1)驾驶员的控制台分为驾驶控制区和乘法功能区接触面弯曲。采用西侧右侧驾驶布局,满足2人的乘车要求。计算视野以满足标准要求。布局和建模符合人体工程学原理。 (2)栏杆形状呈管状。高空作业可配头盔,安全带和安装点。 (3)车辆在导轨上配有安全警示标志和车辆信息铭牌用户操作安全。 (4)线条坚固柔软。驾驶室,主要颜色和引导机构使用大区域警告颜色:信号为黄色,底座为黑色,颜色对比强,并提醒司机和行人避免冒险。选择色彩追求和谐,简洁大方。
商业表现
英国订单:公司已完成7辆ICON-8公铁两用车及衍生产品的生产,总销售收入金额约3000万元,SRS公司又追加了6台车的意向订单,销售收入约2000万元;已完成3辆ICON-10公铁两用车的生产,SRS公司又追加了4台车的意向订单,总销售收入约2500万元。 2015年获得了国内公铁两用高空作业车订单800万元,已完成北京西郊线接触网检测车和随车起重运输车的生产。
社会影响
1、公司声誉的提高 随着ICON系列公铁两用高空作业车抵达英国,标志着具有百年发展历程的四方有限公司产品成功进入了欧洲市场,是百年企业积淀的丰硕成果,是新时期公司创新突破的重要里程碑,更将成为企业新产业加速发展的新起点。 2、设计水平得到提升 通过本项目的成功实施,掌握了钢轮驱动公铁两用高空作业车设计方法,在此基础上设计研发了公铁两用起重作业车,重汽底盘的高空作业车、公铁两用接触网放线车等产品
团队组织
中车四方车辆有限公司是中国中车股份有限公司的全资子公司,公司注册地为青岛市城阳区宏平路9号,注册资本34310万元、公司资产总额61.88亿元。公司现主要从事铁路高档客车、高速动车组的制造与修理(合资企业),各类机客车、城轨地铁等轨道交通装备的修理、加装、改造,公路铁路两用车及各类铁路用特种车辆制造,铁路机客车和能源设备配件制造,机车车辆技术服务,物流、进出口及新材料等业务。 创新平台建设情况、取得工业设计方面业绩:公司于2015年申请到“市级工业设计中心”,于2016年申请到“省级工业设计中心”,至今完成工业设计项目十一个、申请外观设计专利8个。 未来发展目标:以持续技术创新作为企业发展的动力源泉,坚持紧跟行业技术发展趋势、以市场有效需求引领研发方向,促进企业可持续性发展。
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Project Description
一、Solve problem and study object: The dual-use high-altitude working vehicle of ICON series that developed by the CRRC SIFANG CO., LTD. is the basic models of road-rail for engineering series. It mainly used for the construction, overhaul and maintenance operations of the track catenary, as well as lights installation on the railway or highway, tunnel cleaning and other high-altitude operations. The train design is fully European design standard,the domestic zero breakthrough has been achieved in railway walking,highway and railway transformation,front-and-back bridge system,electrical and hydraulic control. The dual-use high-altitude working vehicle of ICON series have solved the conversion of highway and rail models,vertical to track,steel wheel drive and other technical problems.To save resources,reduce energy consumption,improve productivity and product versatility. 二、Innovation leadership: 1、The dual-use high-altitude working vehicle of ICON series is the first model in China, which has passed the European CE certification. 2、A total of 33 patent applications, including 4 patents (authorized); 29 new and practical patents (authorized 24, accepted 5). We also set 3 items of enterprise standards. 3、The vehicle is divided into five systems:Road driving system,Railway driving system,Aerial work system,Electric devices control system and Hydraulic control system.The main technical innovation content is as follows. (1)Vertical to track:Compare with the previous parallel up and down orbit,there is little space and short time needed to drive on and off the track. (2)Hydraulic drive railway trail devices:The track mode is changed from rubber wheel drive to steel wheel drive,the split drive is realized. (3)Using the CAN-BUS bus microcomputer control. (4)Hydraulic system technical innovation:Closed loop drives the bogie to achieve shift,forward and backward. (5)Innovative characteristics of brake system:fast heat,light weight,simple construction,easy to adjust,and high load has good high temperature resistance. (6)Overload protection function of Work bucket:Acoustic alarm when reaching the rated weight of 90%,alarm and stop when reaching the rated weight of 105%. (7)Emergency drop function:when the power source is lost,work bucket emergency descent is achieved by operating the work bucket emergency valve and the turntable emergency valve. (8)Height work height restriction function:When the work bucket reaches maximum height,the engine is stopped by the height sensor on the folded arm.
User Value
(1)Driver's control desk is divided into driving control area and multiplication function area,the contact surface is curved.Use the western right-hand driving layout and meet the ride requirement of 2 people. Field of vision is calculated to meet standard requirements.The layout and modeling are in line with the ergonomic principle. (2)The railings are shaped in a tube shape.High-altitude work can be equipped with helmet,seat belt and installation point. (3)The vehicle is equipped with safety warning sign and vehicle information nameplate to guides users to operate safety. (4)The line is firm and supple.Driver's room,the main color and guide mechanism uses large area warning color: signal yellow,the base is inked black,color contrast strong,and alert drivers and pedestrians to avoid risk.Choosing color pursues harmony,concise and generous.
Business Performance
Orders from UK: The company has finished the production of seven ICON-8 road-rail vehicles and derivative products, with total sales income of about 30 million . The sales income added by 30 million with profit of 5 million since the SRS company placed another 6 intent orders. After the production of 3 pieces of ICON-10 road-rail vehicles, the SRS company placed another 4 intent orders, accounting for 25 million of total sales income. The order amount of domestic high-altitude working vehicle reached 8 million in 2015.
Social Impact
1.Improve company's reputation Since the dual-use high-altitude working vehicle of ICON series being applied in the United Kingdom, it marks that the CRRC SIFANG CO., LTD. Of century-old development history entered the European market. It is the fruitful achievement that we made, an important milestone of innovation breakthrough, and more importantly a new starting point for the rapid development of our company. 2.Improve the design level Through the successful implementation of this project, we have mastered the design method of dual-use high-altitude working vehicle drove by steel wheel. On this basis, we designed and developed the dual-use hoisting operating vehicle and catenary wire-barrow, high-altitude working vehicle of heavy-duty truck chassis, and other products.
Team Structure
CRRC SIFANG CO., LTD is a wholly owned subsidiary of CRRC CORPORATION LIMITED,The company registered for No.9 Hongping Road,Chengyang District,Qingdao City,Shandong Province,and registered capital 343.1 million ,total corporate assets 6.188 billion.The company is now mainly engaged in High-end railway carriage,manufacture and repair of High-Speed EMU Unit(Joint venture),all kinds of railway locomotive,city rail subway and other rail transport equipment repair,installation and reform, road-rail dual vehicle and various kinds of railway special vehicles,railway locomotive carriage and energy equipment accessories manufacturing,motor vehicle technical services,logistics,import and export and new materials business. Innovation platform construction situation and achieve industrial design performance:The company applied to city industrial design center in 2015 and provincial industrial design center in 2016,and complete 11 industrial design projects,and apply 8 patents for design. Future Development Goals:The company insists on combining design innovation and technological innovation.Improve industrial design independent innovation ability.Enhance industrial design industrialization development level.Support industrial design innovation industrialization. Continuous technological innovation as the power source of enterprise development, adhere to the development trend of industry technology.Lead research directions with effective market demand,promoting sustainable development of enterprises. Further enhance the company's actual industrial design capability,and accelerate the development of industrial design.
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