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ICON系列公铁两用高空作业车工业设计
Industrial Design of Highway-Railway Combined High-altitude Working Vehicle of ICON Series
提名参赛 产品 轨道交通装备 12319 0 2017-08-11
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作品详情
中文 / English
作品简述
ICON系列公铁两用高空作业车由中车四方车辆有限公司研制,是工程系列公铁两用车的基本车型。主要用于轨道接触网的施工、检修及维护作业,也可铁路或公路上进行信号灯安装,隧道清洗等需要进行高空作业的场合。 项目共申请专利33件,其中发明专利4件(授权);实用新型专利29件(授权24件,受理5件),制定企业标准3项。
用户价值
设计亮点: 1、ICON系列高空作业公路铁路两用车属中国国内首创车型,已通过欧洲CE认证。 2、整车分为五大系统: (1)公路行驶系统:负责车辆在公路上的行驶,同时为其它各个系统提供动力及安装载体。 (2)铁路行驶系统:负责公路铁路的转换及铁路上的安全运行。前部分为摆臂式结构无动力输出,起导向作用。后导向为连杆框架结构,由液压马达通过变速箱将动力输出到导向轮上,为铁路行驶提供动力。 (3)高空作业系统:工程作业部分,为伸缩臂加折叠臂式的混合结构,采用电比例控制并加装平衡阀及液压锁以保证作业的平稳性及安全性。另外,作业平台与驾驶室之间具备互锁功能。配有应急装置以保证车辆失去动力时作业人员安全返回地面。 (4)电器控制系统:采用DC24V蓄电池集中供电方式。 (5)液压控制系统:闭式回路控制铁路行走,由变量泵(主泵)及变量马达组成;开式回路控制导向的收放,前后车桥的锁紧以及高空作业的操作同时也包括了应急功能。 3、鲜明视觉效果 整车线条刚柔并济,司机室、上装主色及导向机构采用信号黄,底架采用墨黑色,色彩分明;选用色彩追求协调统一、简洁大方。
社会影响
1、公司声誉的提高 随着ICON系列公铁两用高空作业车抵达英国,标志着具有百年发展历程的四方有限公司产品成功进入了欧洲市场,是百年企业积淀的丰硕成果,是新时期公司创新突破的重要里程碑,更将成为企业新产业加速发展的新起点。 2、设计水平得到提升 通过本项目的成功实施,掌握了钢轮驱动公铁两用高空作业车设计方法,在此基础上设计研发了公铁两用起重作业车,重汽底盘的高空作业车、公铁两用接触网放线车等产品。 3、制造工艺得到提升 通过ICON系列公铁两用高空作业车项目实施,使我公司制造工艺水平得到明显的提升。制造加工水平提升主要是静液压驱动走行部、高空作业上装(尤其是自动调平结构需要整体加工再装配,加工精度达到0.01mm),底盘改造均实现了自主生产加工。装配水平的提高主要是静液压系统的安装,CAN-BUS总线电气系统的安装等。
团队组织
第一设计人:王兆辉 其他设计人:陈常江、姜涛、李海涛、刘政、赵勇力 以上全职人员分别负责工业设计、总体策划、结构设计、项目管理等方面。
流程方法
在项目流程中的创新点:设计开发流程 这个项目之所以能达到预期目标,是因为我们在前期策划、设计任务下达、项目确立、设计策划、方案设计、技术设计、施工设计、产品试制、验证及确认等设计开发流程中做了创新。
达成情况
ICON-8公铁两用高空作业车是中车四方车辆有限公司为英国市场研发的具有高附加值的现代化、高科技系列产品之一。该车设计完全采用欧洲设计标准,在铁路走行、公路铁路转化、前后锁桥系统、电气、液压控制等多个方面实现了国内零的突破。公铁两用高空作业车解决了公路铁路模式转换使用,垂直上道,钢轮驱动等技术难题,为社会节约了资源、减少了能耗、提高了生产效率和产品通用性。 ICON-8公铁两用高空作业车的成功研制,为公司搭建起了公铁两用工程车的技术平台,可搭载不同的作业机构,快速的实现产品的变形,以满足市场的需要。 采用重汽底盘的ICON-8高空作业车通过工信部的公告审核,产品成功获得工信部的产品目录,并通过了中国质量认证中心的3C认证,取得公路牌照。延伸开发ICON-10公铁两用高空作业车2015年12月12日完成了英国CE认证。以该技术平台已陆续设计完成了公铁两用起重作业车、放线车、检测车。 ICON系列公铁两用高空作业车已多次亮相国内外轨道产品展,获得了较高的市场美誉,国内被称为“铁路医生”。
Project Description
The dual-use high-altitude working vehicle of ICON series that developed by the CRRC SIFANG CO., LTD., is the basic models of road-railer for engineering series. It mainly used for the construction, overhaul and maintenance operations of the track catenary, as well as lights installation on the railway or highway, tunnel cleaning and other high-altitude operations. A total of 33 patent applications, including 4 patents (authorized); 29 new and practical patents (authorized 24, accepted 5). We also set 3 items of enterprise standards.
User Value
Design highlights: 1. The dual-use high-altitude working vehicle of ICON series is the first model in China, which has passed the European CE certification. 2. The vehicle is divided into five systems (1) Road driving system: monitoring the vehicle driving on the road, while offers power and installation carrier for other systems. (2) Railway driving system: safeguarding safe traffic on railways and the conversion of highways and railways. The front part adopts swing arm structure without power output, playing a guiding role. The rear part uses connecting rod frame structure, and the power is outputted to guide pulley by the hydraulic motor through gearbox so that to provide power to the railway. (3) Aerial work system: the engineering part is a mixed structure with telescopic arm and folding arm, using the electronic proportional control and the installation of balance valve and hydraulic lock to ensure the smoothness and security of the operation. In addition, there is an interlock function between the operating platform and the cab. Equipped with emergency devices making it sure that workers return to the ground safely in case of the vehicle lost power. (4) Electric devices control system: use DC24V battery to supply power. (5) Hydraulic control system: use closed circuit to control the railway, consisting of variable pump (main pump) and variable motor; and open circuit to control orientation, lock of the front-and-rear axle, aerial work and also the emergency function. 3. Vivid visual effects The vehicle line combining hardness with softness. The driver room, the upper part and the guide mechanism all use the signal- yellow, while the chassis uses black ink, pursuing color harmony, simple and generous.
Social Impact
1. Improve company's reputation Since the dual-use high-altitude working vehicle of ICON series being applied in the United Kingdom, it marks that the CRRC SIFANG CO., LTD. Of century-old development history entered the European market. It is the fruitful achievement that we made, an important milestone of innovation breakthrough, and more importantly a new starting point for the rapid development of our company. 2. Improve the design level Through the successful implementation of this project, we have mastered the design method of dual-use high-altitude working vehicle drove by steel wheel. On this basis, we designed and developed the dual-use hoisting operating vehicle and catenary wire-barrow, high-altitude working vehicle of heavy-duty truck chassis, and other products. 3. Improve the manufacturing technique Through the successful implementation of this project, we improved our manufacturing technique. The static hydraulic driven running gear, the high-altitude operations (especially the automatic leveling structure requires the overall processing and re-assembly, processing accuracy of 0.01mm), and the chassis transformation are all produced and processed independently. It is the installation of static hydraulic system and CAN-BUS electrical system that improved the assembling level.
Team Structure
First designer: Wang Zhaohui Co-designer: Chen Changjiang, Jiang Tao, Li Haitao, Liu Zheng, Zhao Yongli In charge of industrial design, overall planning, architectonics and project management severally.
Flow
During the process of design and development, innovation has been made to achieve the desired goal in terms of preliminary planning, mission assignment, project establishment, design planning, program design, technical design, construction design, product trial and validation and confirmation.
Project Achievements
ICON-8 dual-use high-altitude working vehicle is one of the modern and high-tech products of high additional value that CRRC SIFANG CO., LTD. developed for the British market. We adopted European design standards and made unprecedented breakthroughs in railway line, highway and railway transformation, front-and-rear lock system, and electrical and hydraulic control domestically. The dual-use high-altitude working vehicle has solved the technical problems such as the use of highway and railway mode, the vertical road and the steel wheel drive, which saves resource, reduces energy consumption, and improves the production efficiency and the product versatility. The success of ICON-8 dual-use high-altitude working vehicle build a platform of dual-use utility engineering vehicle, applied to different operating devices, and met the needs of the market. The ICON-8 aerial vehicles of heavy-duty chassis passed verification of the Ministry of Industry and the 3C certification of China Quality Certification Center, obtaining highway license. The ICON-10 dual-use high-altitude working vehicles completed the British CE certification in December 12, 2015. ICON series of dual-use high-altitude working vehicles have been unveiled at home and abroad, winning higher market reputation and being praised as the "railway doctor" domestically.
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