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转杯纺纱机
Turn cup spinning machine
产品 纺织机械 5960 5 2017-07-21
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作品详情
中文 / English
作品简述
DS60转杯纺纱机是在消化吸收国内外先进技术的基础上,研制开发的一种新型抽气式转杯纺纱机。整机由车头、车尾、中段、纺纱器和控制电器等组件组成。新型的半自动接头落筒机构、落筒时间准确,接头质量优良;自动抬升功能,有效的减少了对纱线的损伤。微电脑控制、变频技术与电子第三手,有较高的机电一体化水平,节能省工。
用户价值
适纺范围广,包括棉、黏胶、涤纶、亚麻、再生纤维、真丝、紬丝等各种混合纤维;适纺号数从10到40Ne,uster水平达到25%以上。
商业表现
转杯速度及引纱速度高,适纺号数可达40Ne,部分代替环锭纺生产需求,可大大节约用电及用工。较其它机型节电15%以上,每台每年可节电5~10多万元。
社会影响
高速旋转产品配置德国金刚镀铝转杯及精光假捻盘,能耗低、噪音小。产业耗能低,自动化操作,响应国家工业4.0号召,对原有设备进行了创新和节能设计。
团队组织
杭州汉度工业设计有限公司是具战略眼光的原创工业设计力量,坐落于设计气氛浓郁的"丝联创意园",是一支年轻、充满激情的设计团队。汉度凭借专业的设计研究、充满激情的创造力,丰富的行业资源及优秀的执行力,为客户不断创造更大的价值。
流程方法
这个项目能获得成功,与汉度设计团队的设计流程密切相关。前期DFMEA分析、SWOT分析。针对纺织机械使用时存在的问题和可优化的设计点展开头脑风暴,对可行性进行评估分析。外观设计阶段和结构设计阶段,双方人员进行了频繁而有效的沟通。产品落地阶段汉度设计给出了可靠有效的解决方案。
达成情况
整条线体外壳采用钣金冲压、折弯、拼焊工艺,局部采用刨光处理。塑料部件采用注塑加工,材质为可回收工程级塑料。外观设计采用德式风格,造型简洁大气,配色与企业PI相呼应,切实体现出企业文化属性。功能区块区分明显,误操作率低 。细节设计到位,注重设备品质,使用操作步骤科学合理。
Project Description
DS60 rotary cup spinning machine is a new type of rotary cup spinning machine developed and developed on the basis of absorbing and absorbing advanced technology at home and abroad. The whole machine consists of the locomotive, the tail, the middle section, the spinning device and the control apparatus. The new type of semi-automatic joint has a good quality and good quality. The automatic lifting function effectively reduces the damage to the yarn. Microcomputer control, frequency conversion technology and electronic third hand, have high mechanical and electrical integration level, energy saving labor.
User Value
Suitable for textile, including cotton, viscose, polyester, flax, regenerated fiber, silk, silk yarn, etc. The number of suitable spinning Numbers from 10 to 40Ne, uster level is above 25 %.
Business Performance
The speed of the cup and the speed of the guide yarn are high, and the number of suitable spinning can reach 40Ne, which can be replaced by the production requirement of ring spindles, which can greatly save the electricity and labor. More than 15 percent of the power of other models, each year can save 5 ~ 10 million yuan.
Social Impact
The high speed rotating products are equipped with the German king kong aluminum plating and the precision false twist disk, the energy consumption is low, the noise is small. Industry energy consumption can be low, automatic operation, responding to the national industry 4.0 call, the original equipment has been innovative and energy-saving design.
Team Structure
Hangzhou HANDO industrial design co., LTD. Is a strategic vision of the original industrial design strength, is located in the design of atmospheric "creative garden", is a young, passionate design team. With professional design research, passionate creativity, rich industry resources and excellent execution, handu creates more and more value for customers.
Flow
The success of this project is closely related to the design process of the handu design team. Early DFMEA analysis and SWOT analysis. In view of the problems existing in the use of textile machinery and the optimal design points, the feasibility of the evaluation and analysis is carried out. The design stage and the structure design phase, the two sides personnel conduct frequent and effective communication. A reliable and effective solution is given to the design of the handu.
Project Achievements
The whole shell is made of sheet metal stamping, bending and welding process. Plastic parts are made of injection molding, which is made of recycled engineering grade plastic. The appearance design adopts the German style, the modelling is concise atmosphere, match color and the enterprise PI photograph echo, reflect the enterprise culture attribute effectively. The functional block is distinct and the error operation rate is low. The detail design is in place, pay attention to the equipment quality, use the operation step science and reasonableness.
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