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工位终端搬运机器人
Station terminal handling robot
提名参赛 产品 智能 5867 1 2017-08-23
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作品详情
中文 / English
作品简述
工位终端搬运机器人是化工、饲料、食品、医药、白色家电等行业进行物料码垛的专用机器人。该机器人负载为130公斤,采用独特的圆柱坐标平行四边形四自由度结构,四个自由度运动完全解耦,运动简单灵活高效。机器人小臂采用高强度铝合金材料,并进行轻量化设计,保障了机器人较高的动态运动性能。该机器人控制器采用基于工业实时以太网RTEX的分布式双层运动控制体系结构,通过100M的高速网络实现运动指令的传输和故障诊断,提高了控制系统的可靠性。机器人通过本体机构的轻量化设计,独特的非对称S型速度曲线运动规划和动力学前馈补偿振动抑制等方法,提高了机器人的运动速度,机器人的工作节拍最高可达1280次/小时。
用户价值
该机器人示教操作摒弃了传统的语言编辑编程,采用简单的功能模块设置及简便的人机交互编程模式,操作者无需输入复杂指令,只需示教两点,并在功能块中设置1个参数,机器人即可自动完成运动轨迹的优化。机器人具有交互式柔性抓取功能,即面向不同材质、重量、体积的物料,操作者只需通过一键选择,机器人即可自主切换物料的抓取方式并确 定最优跺型,无需人工重复调整。
商业表现
主导产品:工位终端搬运机器人 经济效益:该款现产品实现销售收入4800多万元,提供劳动岗位60多个,同时公司在日本建立海外研发中心及海外销售中心,促进日本的先进机器人技术向中国转移转化; 主要荣誉: 1、荣获2016年泰山产业领军人才(科技创业类); 2、承担了国家863机器人专项; 3、2016荣获青岛市名牌(诺力达牌码垛机器人); 4、2015年,荣获第二届中国创新创业大赛优秀企业; 工业设计方面取得的业绩: 发展目标:预计3年内实现300台工位终端搬运机器人的销售及应用。
社会影响
公司专注于提升自主创新能力,成立了青岛市智能机器人工程技术研究中心、建立蔡鹤皋院士工作站和赵杰教授专家工作站,在日本福冈设立“NOIDA ROBOT技研株式会社”,与山东科技大学、哈尔滨工业大学建立长期稳定的合作关系。承担了国家科技部863计划,山东半岛自主创新示范区创新示范项目,在分布式运动控制系统、嵌入式实时操作系统、一体化精密减速机、本体结构设计、智能夹具等方面取得了多项核心专利,自主研发的TY800、TY1200、TY3200等系列智能码垛机器人,在液态箱型、粉体袋型及家电类三大行业得到推广应用,成为我国首家拥有自主知识产权的工业搬运机器人的企业,并获得欧盟CE认证。
团队组织
青岛诺力达,成立于2006年,位于青岛国家级高新区,通过开展贸易和售后服务,逐步进入机器人产业。经过10余年引进消化吸收再创新的艰苦创业,发展成为集研发、制造、销售为一体的机器人本体制造商和工业智能搬运解决方案提供商。公司自主研发、设计、制造的码垛机器人广泛应用于天瑞水泥、海信集团、金星啤酒、西洋肥业、正大集团、中诚国联、玉龙面粉、黔西南希望、新华制药、红星化工、根力多生物等知名企业,产品荣获山东首台套、青岛市专精特新产品认证。公司建立了“搬运机器人院士专家工作站”,国务院有关领导曾到企业视察并给予肯定。公司被认定为国家级高新技术企业、青岛市制造业信息化示范单位、青岛市名牌。公司创始人被评为泰山产业领军人才。
流程方法
如上
项目投入
不公开
达成情况
如上
Project Description
Station terminal handling robot is a chemical, feed, food, medicine, white goods and other industries for material palletizing special robots. The robot load is 130 kg, using a unique cylindrical coordinate parallelogram four degrees of freedom structure, four degrees of freedom movement completely decoupled, simple and flexible exercise. Robot arm with high-strength aluminum alloy material, and lightweight design to protect the robot's high dynamic motion performance.The robot controller adopts the distributed double-layer motion control architecture based on industrial real-time Ethernet RTEX, and realizes the transmission and fault diagnosis of the motion command through the 100M high-speed network to improve the reliability of the control system. The robot can improve the speed of the robot by the lightweight design of the body mechanism, the unique asymmetric S-type velocity curve motion planning and the dynamic feedforward compensation vibration suppression, and the robot's working beat can reach up to 1280 beats per hour.
User Value
The robot teaching operation to abandon the traditional language editing programming, the use of simple function module settings and simple human-computer interactive programming mode, the operator does not need to enter complex instructions, just teach two points, and set a function block Parameters, the robot can automatically complete the optimization of the trajectory. Robot with interactive flexible crawling function, that is, for different materials, weight, size of the material, the operator only need to select a button, the robot can automatically switch the material to grasp the way and determine the best stamp type, without manual adjustment .
Business Performance
Main products: station terminal handling robot economic benefits: This product is the sales income of more than 4800 million, to provide more than 60 labor positions, while the company established in Japan overseas research and development centers and overseas sales center to promote Japan's advanced robot technology to 2, assume the national 863 robot special; 3,2016 won the Qingdao brand name (Connaught up to the stacking of the robot); 4, the company has a large number of high- 2015, won the second session of China Innovation and Entrepreneurship Competition outstanding enterprises; industrial design achievements: development goals: 3 years is expected to achieve 300 station terminal handling robot sales and applications.
Social Impact
The company focused on improving the ability of independent innovation, the establishment of the Qingdao Intelligent Robot Engineering Technology Research Center, the establishment of Caihe Gao academician workstation and Professor Zhao Jie expert workstation in Fukuoka, Japan set up "NOIDA ROBOT Technology Co., Ltd.", and Shandong University of Science and Technology, Harbin Institute of Technology Establish long-term stable cooperative relations. Commitment to the Ministry of Science and Technology 863 plan, Shandong Peninsula independent innovation demonstration area innovation demonstration project, in the distributed motion control system, embedded real-time operating system, integrated precision reducer, the body structure design, smart fixture, etc. made a number of core Patent, independent research and development of the TY800, TY1200, TY3200 series of intelligent palletizing robot, in the liquid box, powder bag and home appliances three industries to promote the use of China's first independent intellectual property rights of industrial transport robot enterprises , And access to the EU CE certification.
Team Structure
Qingdao Norida, established in 2006, is located in Qingdao National High-tech Zone, through the development of trade and after-sales service, and gradually enter the robot industry. After more than 10 years to introduce digestion and absorption of innovation and hard work, developed into a set research and development, manufacturing, sales as one of the robot body manufacturers and industrial intelligent handling solutions provider. The company's independent research and development, design and manufacture of palletizing robots are widely used in Tianrui Cement, Hisense Group, Venus Beer, Western fertilizer industry, Chia Tai Group, Zhongcheng Guolian, Yulong flour, Qianxinan hope, Xinhua Pharmaceutical, Multi-biological and other well-known enterprises, products won the first set of Shandong, Qingdao City special new product certification. The company established a "handling robot academician expert workstation", the State Council leaders have visited the enterprise and affirmed. The company was identified as state-level high-tech enterprises, Qingdao City manufacturing information demonstration units, brand-name Qingdao. Company founder was named Taishan industry leading talent.
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青岛诺力达智能科技有限公司
青岛
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