作品简述
盖板单独电机传动系统,采用电机传动活动盖板,并采用变频器控制电机速度可调,实行在线工艺调整,可根据所纺品种及原料的不同,随时调整盖板速度,已适用纺纱工艺要求。该系统主要由齿轮变速箱、变频器、节能电机、电机座、同步带轮及同步带组成。它改变了原有的机械传动方式,由原来的锡林带动变为单独电机传动,从而实现了变频调速。为车间设备管理及操作人员带来了方便和效率,之前需要人工更换工艺轮来调整盖板速度,费力费时,而且还容易出错,造成产品浪费。现在只有在电控系统上调节一下,变频器的频率就可以改变盖板速度,简捷方便,效率大大提高。而且节省了,很多的工艺交换轮,节约了材料。安全性能也提高了,因为之前采用锡林传动盖板,用长平皮带传动,存在安全隐患,稍有操作失误,就容易酿成事故。设计上,比之前也更美观漂亮。
用户价值
该产品自从加装到FA227梳棉机上后,得到了客户的认可和好评,销售数量,年年上升。
商业表现
仅2016年就销售了近300台,销售收入近5000万元,在公司的所有产品销售中占20%,创造了比较好的效益,为公司的品牌推广也起了一定的作用。
社会影响
大部分发到了像山东如意,山东恒丰等比较大,知名度比较高的纺织集团中,为公司的长远发展,奠定了一定的基础。
团队组织
第一设计人:邵长新
其他设计人:刘启强,程济波,李正杰,孙志芳
流程方法
先对客户进行前期的调研,就客户在设备使用过程中发现的问题和要求、建议,进行了汇总讨论,决定在我们的FA227梳棉机上设计增加盖板单独电机传动系统,该系统采用单独电机带动活动盖板运动,实现盖板速度变频调速,不用再像之前一样更换工艺轮。
项目投入
目前国内90%以上的梳棉机都是采用锡林带动活动盖板实现传动,通过变换工艺齿轮或带轮来调节盖板速度,实现不同原料工艺的要求。不但费力费时,效率低,而且增加设备的维护和保养费用。客户,尤其是设备管理维护人员,强烈要求改进设计,实现在线变频调节,来达到工艺要求。针对这一背景,我公司组织了技术设计团队,先对客户进行前期的调研,就客户在设备使用过程中发现的问题和要求、建议,进行了汇总讨论,决定在我们的FA227梳棉机上设计增加盖板单独电机传动系统,该系统采用单独电机带动活动盖板运动,实现盖板速度变频调速,不用再像之前一样更换工艺轮。
达成情况
该产品自从加装到FA227梳棉机上后,得到了客户的认可和好评,销售数量,年年上升,仅2016年就销售了近300台,销售收入近5000万元,在公司的所有产品销售中占20%,创造了比较好的效益,为公司的品牌推广也起了一定的作用。而且,大部分发到了像山东如意,山东恒丰等比较大,知名度比较高的纺织集团中,为公司的长远发展,奠定了一定的基础。
Project Description
This system is driven by motors whose speed is controlled by frequency converters. Its adjustable properties make it meet the requirements of yarn spinning technology. Among others, this system include transmission gear boxes, frequency changers, energy-saving motors, motor cabinets, synchronous pulley and synchronous belts. It steers clear of the traditional mechanical drive and uses an individual motor to power the system and thus makes its speed adjustable. It makes management of workshop appliances and operations much easier and more efficient. The traditional way of adjusting the speed of cover plates by replacing wheels manually requires motor human work and time and is prone to mistakes and wastage. But now, we only need to push the button on the control system so that frequency converters adjust the speed of the cover plates. It's much easier and more efficient. Beyond that, wheels don't need to be replaced, avoiding wasting materials. Safety problems that come with the previous method featuring cover plates driven by cylinders are also addressed which otherwise leads to accidents from operation misses. It's also more beautiful and elegant than its previous counterparts.
User Value
Since its installation in the FA227 carding machine, our products have gained appraises and recognition from customers and have registered strong sales ever since with annual growth.
Business Performance
Nearly 300 pieces of the equipment have been sold in 2016 alone, generating close to RMB 50 million in sales income and is 20% of all products sold. Handsome returns have also fueled brand promotion.
Social Impact
Most of products have been sold to fairly famous textile companies in Ru Yi, Heng Feng, Shandong, which lays a solid foundation for future development
Team Structure
Chief Designer: Shao Changxin
Other Deisigners: Liu Qiqiang, Cheng Jibo, Li Zhengjie and Sun Zhifang
Flow
We have done extensive researches and discussed problems, requirements and advice from our customers before we decided to install the motor-driven in the FA227 carding machine. It uses an individual motor to power cover plates.
Project Investment
At the moment, more than 90% of the domestic carding machines use cylinders that power cover plates. Gears and wheels need to be replaced in order to adjust the speed of plates. This inefficient procedure requires much more man work and costs of maintenance. Customers, installation management staff in particular, have made strong calls for upgrading designs to make the speed of the machine adjustable. Procedure: We have done extensive researches and discussed problems, requirements and advice from our customers before we decided to install the motor-driven in the FA227 carding machine. It uses an individual motor to power cover plates.
Project Achievements
Nearly 300 pieces of the equipment have been sold in 2016 alone, generating close to RMB 50 million in sales income and is 20% of all products sold. Handsome returns have also fueled brand promotion. Most of products have been sold to fairly famous textile companies in Ru Yi, Heng Feng, Shandong, which lays a solid foundation for future development
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