作品简述
高压大容量柔性直流换流阀是直流电网的核心设备。基于多物理场综合优化方法、IGBT数字驱动技术、电压均衡及损耗平衡控制方法、直流电网关键设备协同控制技术及故障穿越策略等技术,该换流阀解决了我国直流组网及新能源接入等电网难题。阀塔整体采用环抱式双列分多段支撑式设计,方式灵活,组合自由,可满足不同电压等级、不同容量需求。功率组件与控制组件分区布置,解决强电磁干扰问题。产品四周采用金属拉丝圆角矩形包裹式设计,提升品质感,同时,减少阀塔与人的距离感,增强阀塔的秩序感。功率组件模块化设计,通用性好,既可整体安装拆卸,也可实现单组件安装拆卸,方便检修。电气回路考虑寄生参数的影响,采用对称设计,凸显产品的平衡及稳定。通体为阳极氧化后的铝合金本色,采用挤压铝型材及压铸成型工艺,并在表面做拉丝处理,具有耐腐蚀、抗磨损的优势。
用户价值
阀塔采用环抱式双列多层布置,集成度高,占地面积小;方式灵活,组合自由,满足不同电压等级、不同容量的要求。产品四周采用金属拉丝圆角矩形包裹式设计,增强阀塔的秩序感,拉近阀塔与人的距离,提升亲和力,金属拉丝提升品质感,电气回路考虑寄生参数的影响,采用对称设计,凸显产品的平衡及稳定。
商业表现
目前已在±535kV张北柔直工程,±800kV昆柳龙特高压混合直流工程,±800kV白鹤滩-江苏特高压直流工程及广东电网直流背靠背工程成功投运,并荣获2022当代好设计金奖。
社会影响
具有完全自主知识产权的PCS-8100 高压大容量柔性直流换流阀总体上达到同类系统的国际领先水平,真正意义上实现了国内企业柔性直流输电产品不依赖而且超越国外产品,实现了国家重大装备国产化的目标,从本质上提升了我国柔性直流输电关键设备的国际竞争力,为国内后续柔性直流输电工程提供更加安全、可靠、运行维护方便的高压大容量换流阀和阀控系统。
团队组织
这个项目一共有7位全职成员参与:孙悦、于海波、管健、蒋波、张晓波、张伟为、李文凯,分别负责设计、策划、市场、结构等角色。
达成情况
柔性直流换流阀将分布在各个地区的风电、光伏等多种能源连接在一起,利用风电、光伏及储能等多种能源形式之间的互补性,克服可再生能源发电间歇性与不稳定性,提高可再生能源的发电利用率。该产品大幅提升我国在高尖端技术领域的制造水平,从本质上提升了我国柔性直流输电关键设备的国际竞争力。
Project Description
The high-voltage and large-capacity flexible DC converter valve is the core equipment of the DC power grid. Based on the technology of comprehensive optimization method of multiple physical fields, IGBT digital drive technology, voltage balance and loss balance control method, collaborative control technology for key equipment of DC power grid and fault ride through strategy, the converter valve solves the key power grid problems such as DC networking and new energy access in China. The whole valve tower adopts an encircling double row multi-section supporting design, which has flexible mode and free combination. It can meet the requirements of different voltage levels and capacities. The power components and control components are arranged in zones, which solve strong electromagnetic interference problems. The product is surrounded by a rectangular package with metal drawing rounded corners, which improves the quality. Meanwhile, it reduces the he sense of distance between the valve tower and people and enhance the sense of order in valve tower. The power components adopt modular design and have excellent versatility. It can be installed and disassembled as a whole or individually. The electrical circuits are symmetrical considering the effects of parasitic parameters, which highlights the balance and stability of the product. The whole body of the product is the natural color of aluminum alloy after anodizing, using extruded aluminum profile and die casting molding process, and doing wire drawing treatment on the surface, with the advantages of corrosion resistance and wear resistance.
User Value
The valve tower adopts the encircling double-row multi-layer arrangement, which has high integration and small footprint; The method is flexible and the combination is free to meet the requirements of different voltage levels and different capacities. The product is surrounded by metal drawing round rectangular package design, which enhances the sense of order of the valve tower, reduces the distance between the valve tower and people, improves affinity, metal drawing enhances the sense of quality, the electrical circuit considers the influence of parasitic parameters, adopts symmetrical design, highlighting the balance and stability of the product.
Business Performance
It was put into operation in ±535kV Zhangbei Project, ±800kV Kunliulong UHV Hybrid DC Project, Guangdong Power Grid DC Back-to-Back Project and ±800kV Baihetan Project, and won the gold medal of 2022 Contemporary Good Design.
Social Impact
The PCS-8100 high voltage large-capacity flexible DC converter valve with completely independent intellectual property rights has generally reached the international leading level of similar systems, and in a real sense, it has realized that the flexible DC transmission products of domestic enterprises do not rely on and exceed foreign products, and achieved the goal of localization of national major equipment. In essence, it improves the international competitiveness of China's flexible DC transmission key equipment, and provides more safe, reliable, convenient operation and maintenance of high-voltage and large-capacity converter valves and valve control systems for subsequent domestic flexible DC transmission projects.
Team Structure
The project has a total of seven full-time members: Sun Yue, Yu Haibo, Guan Jian, Jiang Bo, Zhang Xiaobo, Zhang Weiwei and Li Wenkai, who are responsible for the design, planning, marketing and structure roles respectively.
Project Achievements
The flexible DC converter valve will be distributed in various regions of wind power, photovoltaic and other energy sources are connected together, using the complementarity between wind power, photovoltaic and energy storage and other forms of energy, to overcome the intermittency and instability of renewable energy power generation, improve the utilization rate of renewable energy power generation. This product greatly improves the manufacturing level of China in the field of high cutting-edge technology, and essentially improves the international competitiveness of China's flexible DC transmission key equipment.
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